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Pelican Replacement Foam - A Complete Guide with Suitable Tips!

Most shipping case manufacturers offer a pelican case foam insert for their cases that might be used to ship gadgets such as cameras, guns, iPods, laptops and many other expensive fragile articles. Nowadays, pick and pluck foam used for pelican cases that could be a wise recommendation when P&P foam might not be the good choice. There are also some important tips which I will point-out in this blog that might help with the durability of pick and pluck foam inserts.


What is a pick and pluck foam and why it should be used?

The pick and pluck pelican case foam is a replacement of P&P foam. It has been known as standard layered foam that has to cut by a die to get small cubes with just a small attachment at every corner of the cube. This tiny attachment can be easily torn apart to divide the cube from the rest of the foam layer. Therefore when you make your cavity inside the layer of foam you can simply use pelican replacement foam that is a “pick and pluck” foam. It has not use special kinds of tools and a very simple process.

When does pick and pluck pelican case foam work well?

It works best when you create a very simple geometry for your cavity for example a rectangle, circle, square or other outline that is simple. If you are outlining foam for a complex design with various fingers or peninsula shaped foam pieces in that case pick and pluck may not be the best option to go and here is why:

As you use your pelican case with the foam and pull-out and press-in your gadget over and over times this puts stress on the small attachments at each corner of the remaining pick and pluck foam tiny portions around your cavity that you have constructed. More often this causes the portions of foam to break off and the cavity loses its actual shape and your pick and pluck foam outline is rendered less useful for the safety of your equipment.

So, Here Are The Tips To Help

If you have more than one layer of pick and pluck pelican case foam by using a contact glue to adhesive these certain layers together after the cavity has been pulled out this can make a strong foam insert.

What is the Pelican Replacement Foam?

The replacement of pick and pluck foam is to make an order for your pelican case with a custom foam insert which can be cut by the case seller only. This is the best pelican replacement foam solution. This will be expensive. A custom cut pelican foam insert for the same pelican case with a complexity level that is about standard would cost around $250.00.

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